The Field-Tested MES for Metal Forming and Wire Processing
Reliable manufacturing requires seamless, real-time data. Our Manufacturing Execution System (MES) software EMC bridges the gap between your enterprise resource planning (ERP) system and actual production on the shop floor. EMC automatically captures machine, process, and production data in real time, provides complete throughput transparency, and immediately uncovers productivity losses.
The result: You plan more realistically, optimize capacity utilization, and sustainably reduce manufacturing costs. Thanks to its modular design, EMC adapts precisely to your processes, specialized for the specific demands of metal forming and wire processing.
Modular Design: As Flexible as Your Production
The MES Software EMC adapts precisely to the structures of your operations. Thanks to its modular architecture, you decide whether to start with individual functional modules or deploy an end-to-end integrated system from day one. EMC integrates seamlessly into your existing IT landscape, connects your ERP system to the shop floor, and grows step by step with your requirements.
High level of standardization for a software that adapts and constantly grows with you.
Individually customizable and fully updateable with consistent and uniform user system.
State-of-the-art software development for optimal performance and intuitive use in the digital factory.
High level of standardization for a software that adapts and constantly grows with you.
Individually customizable and fully updateable with consistent and uniform user system.
State-of-the-art software development for optimal performance and intuitive use in the digital factory.
The System Platform: Browser-Based and Intuitive
The EMC Portal is the central heart of the MES Software EMC. As a purely web-based application, the software runs directly in any standard web browser—completely eliminating cumbersome installations or local app maintenance. The user interfaces are specifically tailored to practical, real-world requirements: clear, intuitive, and distraction-free.
For machine operators, EMC provides specially adapted interfaces on industrial terminals. This ensures that every employee, from operator to plant manager, accesses exactly the information relevant to their role.
For the smart start: The basic modules of the MES Software EMC
For the smart start:
The basic modules
The basic modules
EMC Machine Data Acquisition
Capture machine data automatically and error-free and use it to visualize evaluations of machine failures.
EMC Operational Data Acquisition
Provide job information at the machine terminal to facilitate data-driven work on the shopfloor.
EMC Monitoring
The current view into the production by merging the data of machines, orders and employees.
EMC Reporting
Informative reporting and analysis with real-time metrics to determine appropriate optimization measures.
EMC Machine Data Acquisition
Capture machine data automatically and error-free and use it to visualize evaluations of machine failures.
EMC Operational Data Acquisition
Provide job information at the machine terminal to facilitate data-driven work on the shopfloor.
EMC Monitoring
The current view into the production by merging the data of machines, orders and employees.
EMC Reporting
Informative reporting and analysis with real-time metrics to determine appropriate optimization measures.
For further digitalization: The advanced modules
For further digitalization:
The advanced modules
The advanced modules
The advanced modules enable a holistic implementation of the digital factory. They can be combined in any way and are perfectly coordinated with each other to network the processes on the shopfloor uniformly, digitally and effectively.
EMC Dashboard
Current status of production visualized directly on the shopfloor via individually configurable dashboards.
EMC Team Planner
Fast, digital creation of staff scheduling and machine allocation based on employee skills.
EMC Detailed Planning
Resource-optimized detailed planning based on the costing data from the ERP and the actual progress of the machines.
EMC Order Management
Efficient management, planning and monitoring of machine and department utilization in order to quickly eliminate overcapacity.
EMC Maintenance
Digital maintenance and reliable documentation of machines and tools.
EMC Spare Parts Management
The perfect addition to maintenance: Manage spare parts smarter and monitor them easily.
EMC Control
Get automated notifications to reliably carry out and document production checks to increase quality.
EMC KnowledgeBase
Bundle important information and make it available where it is needed - without paper.
EMC Process Data Acquisition
Continuous acquisition of process data such as temperatures, pressures, etc. for optimal quality assessment.
EMC Factory Logistics
Reliable and complete traceability of products, components, containers and batches in real time.
EMC Energy Management
Reliably acquire, visualize and analyze energy values on the shopfloor.
EMC Report Server
Distribute and create meaningful reports for detailed analysis and evaluation.
EMC IoT
Modules for networking using OPC/UA, PLC adapters or programmable IoT gateways and terminals for visualization.
EMC Chat
Easily share information on the shopfloor via chat to faciliate communication and coordination.
EMC Message
Supports unmanned operation in the event of machine malfunctions by alerting the operator via e-mail or SMS.
EMC Converter
Continuous bidirectional data exchange and communication between ERP and shopfloor.
EMC Dashboard
Current status of production visualized directly on the shopfloor via individually configurable dashboards.
EMC Team Planner
Fast, digital creation of staff scheduling and machine allocation based on employee skills.
EMC Detailed Planning
Resource-optimized detailed planning based on the costing data from the ERP and the actual progress of the machines.
EMC Order Management
Efficient management, planning and monitoring of machine and department utilization in order to quickly eliminate overcapacity.
EMC Maintenance
Digital maintenance and reliable documentation of machines and tools.
EMC Spare Parts Management
The perfect addition to maintenance: Manage spare parts smarter and monitor them easily.
EMC Control
Get automated notifications to reliably carry out and document production checks to increase quality.
EMC KnowledgeBase
Bundle important information and make it available where it is needed - without paper.
EMC Process Data Acquisition
Continuous acquisition of process data such as temperatures, pressures, etc. for optimal quality assessment.
EMC Factory Logistics
Reliable and complete traceability of products, components, containers and batches in real time.
EMC Energy Management
Reliably acquire, visualize and analyze energy values on the shopfloor.
EMC Report Server
Distribute and create meaningful reports for detailed analysis and evaluation.
EMC IoT
Modules for networking using OPC/UA, PLC adapters or programmable IoT gateways and terminals for visualization.
EMC Chat
Easily share information on the shopfloor via chat to faciliate communication and coordination.
EMC Message
Supports unmanned operation in the event of machine malfunctions by alerting the operator via e-mail or SMS.
EMC Converter
Continuous bidirectional data exchange and communication between ERP and shopfloor.
“With the MES Software EMC, we were able to decisively advance the digitalization of production in the sense of Industry 4.0. It ensures transparency, efficiency and future viability.”
Martin Vogtland, Managing Director
VDF Vogtland Federntechnik GmbH
Step-by-Step to Success: Fast, Predictable, and Structured
The implementation of MES Software EMC follows a field-tested, structured roadmap. We support you from the initial idea through to long-term operations: step-by-step, transparently, and aligned precisely with the pace of your business.
Kick-Off & Concept
Together, we define your objectives, establish a clear project plan, and set the foundation for seamless integration.
Hardware & IoT Data Capture
We supply and install the appropriate hardware alongside reliable interfaces for automated machine data capture.
Implementation & Rollout
From a successful pilot project on initial equipment to a phased expansion across the entire shop floor: field-tested and without disrupting ongoing production.
Training & Personal Support
We get your team ready for day-to-day operations. Even during live production, your familiar contacts from our expert team are directly at your side: personal, competent, and solution-oriented.
