WAFIOS In-house Exhibition:
Innovation Days 2025
Smart Wire Factory:
How to make your production digital – step by step or holistically
The WAFIOS In-house Exhibition “Innovation Days 2025” will take place in Reutlingen from May 7 to 9, 2025. We are delighted to be back at this international event for the wire and tube industry as a long-standing partner.
Among other things, we will be there to show you how the Smart Wire Factory works in the digital wire factory and how our smart MES Software EMC brings transparency to your shopfloor. It supports you in sustainably increasing productivity and offers flexible planning of machine utilization. It also enables you to achieve virtually paperless production through the use and development of innovative modules.
Well-known companies from the wire and forming industry have been relying on our MES Software EMC and our industry experience for 30 years. We know exactly what makes companies tick and how we can successfully implement the digitalization of your production easily and without great effort.
Our Wafios In-house Exhibition highlights:
Shopfloor Monitoring:
Central key production figures for everyone, everywhere with configurable dashboards
Digital Shopfloor Monitoring always keeps you informed about the current status of production. Whether on the production monitor, PC or mobile device. The recorded and bundled production data is visualized in real time for specific target groups.
Dashboards on large-screen monitors directly on the store floor make machine downtimes, reduced speed, quality losses and system malfunctions immediately apparent.
Digital maintenance of machines:
No paperwork. Clean documentation. Higher productivity.
Schedule maintenance, repairs and servicing, including all components and spare parts used, both manually and according to individually predefined maintenance cycles.
The complete, digital documentation of maintenance and repairs enables high technical availability and reliable maintenance of machines and systems as well as tools and peripherals.
This is how maintenance and servicing works today.
Transparency and productivity:
Easily determine machine data
Data from all machines, no matter how old, is recorded reliably and automatically in real time. In addition to the status of the machines, information on faults, necessary operator interventions and the status of maintenance are also recorded.
Record the status of production orders, automatically in combination with the MDA or by input from your employees directly at the terminal on the store floor. At the same time, you can monitor your orders and the individual work processes.
The Smart Wire Factory can do even more
The innovative MES Software EMC from iT Engineering Manufacturing Solutions GmbH has many other options for cleverly digitalizing your wire factory and thus optimizing numerous processes in your production.
Precise machine allocation planning with navigation function
Create resource-optimized detailed planning for your machines based on the imputed ERP data and the actual progress.
Bundle information and make it available everywhere
Simple and digital provision of relevant information and documents wherever they are needed.
Digital connectivity: seamless integration of all machines
Reliable modules for networking using OPC/UA, PLC adapters or programmable IoT gateways and terminals for visualization.
Manage spare parts smarter and monitor them easily
The perfect addition: Easily select and add the spare parts you need for maintenance and servicing.
Goods label 4.0: Automated marking and localization
EMC FactoryLogistics replaces the countless printed and manually completed consignment bills.
Automated and error-free recording of machine data
Reliable data acquisition of all machines, no matter how old, and use this to visualize evaluations of machine failures.
Digitally analyze, document and easily meet CQI standards
Continuous recording of process data such as temperatures, currents, pressures, etc. for optimum quality assessment.
An overview of production at all times - online and from any location
An up-to-date view of production by combining data from machines, orders and employees.
Making success measurable with real-time key production figures
Meaningful reports and analyses with real-time key figures to determine appropriate optimization measures.
Smart energy management on the shopfloor
Easily determine your carbon footprint: Reliably record, visualize and analyse energy values on the shopfloor.
Automatically distribute and create reports and analyses
Simplify reporting: Distribution and creation of meaningful reports for detailed analysis and evaluation.
Easier communication via shopfloor chat for all workers
Exchange information on the shopfloor via chat and facilitate communication and coordination without leaving the workplace.
Be automatically informed about machine malfunctions
Supports unmanned operation in the event of machine malfunctions by alerting the operator via e-mail or SMS.
Reliable exchange between ERP and shopfloor
Continuous bidirectional data exchange and communication between ERP and shopfloor.
Precise machine allocation planning with navigation function
Create resource-optimized detailed planning for your machines based on the imputed ERP data and the actual progress.
Bundle information and make it available everywhere
Simple and digital provision of relevant information and documents wherever they are needed.
Digital connectivity: seamless integration of all machines
Reliable modules for networking using OPC/UA, PLC adapters or programmable IoT gateways and terminals for visualization.
Manage spare parts smarter and monitor them easily
The perfect addition: Easily select and add the spare parts you need for maintenance and servicing.
Goods label 4.0: Automated marking and localization
EMC FactoryLogistics replaces the countless printed and manually completed consignment bills.
Automated and error-free recording of machine data
Reliable data acquisition of all machines, no matter how old, and use this to visualize evaluations of machine failures.
Digitally analyze, document and easily meet CQI standards
Continuous recording of process data such as temperatures, currents, pressures, etc. for optimum quality assessment.
An overview of production at all times - online and from any location
An up-to-date view of production by combining data from machines, orders and employees.
Making success measurable with real-time key production figures
Meaningful reports and analyses with real-time key figures to determine appropriate optimization measures.
Smart energy management on the shopfloor
Easily determine your carbon footprint: Reliably record, visualize and analyse energy values on the shopfloor.
Automatically distribute and create reports and analyses
Simplify reporting: Distribution and creation of meaningful reports for detailed analysis and evaluation.
Easier communication via shopfloor chat for all workers
Exchange information on the shopfloor via chat and facilitate communication and coordination without leaving the workplace.
Be automatically informed about machine malfunctions
Supports unmanned operation in the event of machine malfunctions by alerting the operator via e-mail or SMS.
Reliable exchange between ERP and shopfloor
Continuous bidirectional data exchange and communication between ERP and shopfloor.
We look forward to seeing you
Benefit from our extensive specialist knowledge and many years of expertise in the field of smart networked production. We look forward to welcoming you to our stand at the WAFIOS In-house Exhibition “Innovation Days 2025” and to exciting discussions about the many possibilities of the Smart Wire Factory.
