iT Engineering Manufacturing Solutions EN2026-09-10T10:49:42+02:00

The digital factory with the MES-Software EMC by iT Engineering Manufacturing Solutions

The digital factory with the MES-Software EMC by iT Engineering Manufacturing Solutions

The Leading MES for Metal Forming and Wire Processing

Digitalize your stamping facilities and wire drawing plants with a customized solution, and seamlessly connect your shop floor to your ERP system.

Our MES Software EMC was engineered specifically to handle the demanding requirements of metal forming and wire processing. As an experienced digitalization partner, iT Engineering Manufacturing Solutions GmbH supports you in digitalizing your production processes.

  • Real-Time Shop Floor Data:
    Captures your production live and noticeably increases your OEE.

  • Maintenance & Tool Management:
    Ensures maximum machine availability and precisely monitors tool service life.

  • Genuine Industry DNA:
    Where standard MES solutions fail on wire breaks, strokes, and slit coil batches, EMC excels.

The Leading MES Software EMC for Metal Forming and Wire Processing

Tailored to Your Production: Our Focus Industries

MES Metal Forming

Stamping, Bending & Bulk Metal Forming

  • Automated Stroke Count & Cycle Loss Capture

  • Preventive Tool Maintenance Based on Service Life

  • Digital Setup Checklists & Machine Parameter Adjustments at the Terminal

MES wire processing

Wire Processing & Wire Drawing

  • Downtime Tracking on Linked Machinery

  • Digital Inspection Checklists with Machine Release

  • Complete Batch & Reel Traceability via Scanning and so much more

The Modular MES Platform for Your Production

You start with the exact features you need today and expand flexibly tomorrow. MES Software EMC adapts to your machines, not the other way around.

Data from all machines is acquired reliably and automatically in real time. In addition to the status of the machines, information on faults, necessary operator interventions and the status of maintenance are also acquired. Record the status of production orders, automatically in combination with the MDE or by input from your employees directly at the terminal on the store floor. At the same time, you can monitor your orders and the individual work processes. Get to know more ACQUIRE
AUTOMATICALLY REACT
IMMEDIATELY Digital shopfloor monitoring always keeps you informed about the current status of production. Whether on the production monitor, PC or mobile device. The recorded and bundled production data is visualized in real time for specific target groups. Dashboards on large-screen monitors directly on the store floor make machine downtimes, reduced speed, quality losses and system malfunctions immediately recognizable. Get to know more RECOGNIZE
POTENTIAL
FASTER The collected production data and key process figures are made clearly available for the operational short-term area for the immediate safeguarding of production. Risks and potentials are quickly identified with important analyses such as OEE of systems, setup levels, system downtimes, planned/actual time analysis of articles or productivity indicators. Get to know more PLAN MORE
EFFICIENTLY WITH
NAVIGATION Create realistic production planning for machine utilization. The roughly planned orders are received by the ERP and supplemented and adjusted in short-term planning with the data collected in real time on the store floor. The navigation function automatically adapts your planning to the current order progress of the machine and visualizes the planned order sequence digitally on the machines. Get to know more MANAGE ORDERs
transparently Plan, manage and monitor all orders transparently and digitally. The orders roughly planned by the ERP with infinite capacity are taken over in order to manage them in such a way that overcapacity can be easily eliminated by quickly shifting orders. This enables better planning and utilization of machines and departments as well as less downtime. Get to know more INNOVATIVE
EMPLOYEE
ASSIGNMENT
PLANNING Use the EMC Team Planner to easily and completely digitally create your employee scheduling for the coming weeks. You can assign your employees to the respective machines in the department according to their predefined skills - completely digitally, without separate shift lists. Get to know more WORK
PAPERLESS The simple and digital provision of relevant information and documents for each order has a decisive impact on the efficiency of production. All documents and information relating to the production of the order are made available for this purpose. Digitally and at the touch of a button, directly on the MES terminal in production or on a mobile tablet. Get to know more Quickly identify energy-intensive processes on the store floor. Solutions for optimization are easy to derive, enabling you to increase energy efficiency in production. In addition to the energy consumption of machines or peripherals, the energy consumption of the production quantities down to the individual manufactured item is also recorded. Get to know more SAVE VALUABLE
ENERGY SIMPLIFY
MAINTENANCE Schedule maintenance, repairs and servicing, including all components and spare parts used, both manually and according to individually predefined maintenance cycles. The complete, digital documentation of maintenance and repairs enables high technical availability and reliable maintenance of machines and systems as well as tools and peripherals. Get to know more MANAGE SPARE
PARTS SMARTER Have a complete overview of all spare parts used at all times. Regardless of whether purchased or in-house spare parts manufactured in the tool shop - all parts are clearly stored in the digital spare parts management system. This enables more efficient, cost-saving and error-free management of all spare parts. Get to know more OPTIMIZE
PROCESSES Many workflows and processes are interconnected in the digital factory. This interaction makes it possible to simplify and optimize processes sustainably in many areas. For example, if the machine stops due to tool damage, the fault is displayed directly on the dashboard in the tool shop. This allows maintenance to react immediately and rectify the damage. Get to know more ENSURE
TRACEABILITY The information generated within a process, such as temperature, pressure, energy, etc. ... are made usable. Visualize and document the deviations in the process. Evaluate the process parameters for the order or article over longer periods of time. Get to know more ANALYZE AND
TRACK SEAMLESSLY The digital tool accompanying card provides clarity. It allows all tool-related events, maintenance and repairs to be analyzed and tracked seamlessly. This means that the entire service life of the machine or tool, including spare parts management, is documented in the history and can be traced exactly. Get to know more FIND CONTAINERS
SMARTER With seamlessly documented container management, you ensure transparency, fast throughput times and the provision of meaningful information on products and batches in real time. It is quick and easy to determine at any time on which machine, where and when the product was manufactured under which production conditions and where it was ultimately delivered. Get to know more RELIABLY CHECK
PRODUCTION Monitor current production continuously and automatically. When a predefined event is reached, such as a test interval being exceeded or a fault being triggered, a message is automatically displayed on the machine terminal, prompting the operator to carry out production tests or checks. This significantly increases the quality of production. Get to know more FACILITATE
COMMUNICATION Simply exchange information on the shopfloor and thus facilitate communication and coordination. Without having to leave the workplace, decisions made, important information or even last-minute changes can be communicated quickly and provide an enormous time advantage. Get to know more From the erp to
the Shopfloor
and back The reliable exchange of data between the store floor and ERP is regulated independently of the respective ERP system. The bidirectional exchange enables every department to work reliably on the basis of the same data and information. Get to know more Knowledge Base Digital lifecycle card Plan more efficiently Reportings Shopfloor monitoring dashboards Automatisiert erfassen Save valuable energy Wartung vereinfachen Optimize processes Rückverfolgbarkeit Retrieve information via QR code Facilitate communication Datenaustausch zwischen ERP und Shopfloor Ersatzteile smart verwalten Automatisierte Produktionskontrollen Manage orders easily with EMC Order Management EMC Team Planner

Data from all machines is acquired reliably and automatically in real time. In addition to the status of the machines, information on faults, necessary operator interventions and the status of maintenance are also acquired. Get to know more ACQUIRE
AUTOMATICALLY REACT
IMMEDIATELY Get to know more Digital shopfloor monitoring always keeps you informed about the current status of production. Whether on the production monitor, PC or mobile device. The recorded production data is visualized in real time for specific target groups. Get to know more The collected production data and key process figures are made clearly available for the operational short-term area for the immediate safeguarding of production. RECOGNIZE
POTENTIAL FASTER Get to know more The roughly planned orders are received by the ERP and supplemented and adjusted with the real-time data in the short-term planning. PLAN MORE
EFFICIENTLY WITH
NAVIGATION Get to know more Plan, manage and monitor all orders transparently and digitally. The orders roughly planned by the ERP with infinite capacity are taken over in order to manage them in such a way that overcapacity can be easily eliminated by quickly shifting orders. MANAGE ORDERS
TRANSPARENTLY Get to know more Create your employee scheduling and machine allocation based on the respective employee skills easily - completely digitally, without separate deployment lists. INNOVATIVE
EMPLOYEE ASSIGN-
MENT PLANNING Get to know more The digital provision of relevant information and documents for each order has a decisive impact on the efficiency of production. All documents and information relating to the production of the order are available digitally. WORK
PAPERLESS Quickly identify energy-intensive processes on the store floor. Solutions for optimization are easy to derive, enabling you to increase energy efficiency in production. Get to know more SAVE VALUABLE
ENERGY Get to know more The complete, digital documentation of maintenance and repairs enables high technical availability and reliable maintenance of machines and systems as well as tools and peripherals. SIMPLIFY
MAINTENANCE Get to know more Have a complete overview of all spare parts used at all times. Regardless of whether purchased or in-house spare parts manufactured in the tool shop - all parts are clearly stored in the digital spare parts management system. MANAGE SPARE
PARTS SMARTER Get to know more Many workflows and processes are interconnected in the digital factory. For example, if the machine stops due to tool damage, the fault is displayed directly on the dashboard in the tool shop. OPTIMIZE
PROCESSES Get to know more The information generated within a process, such as temperature, pressure, energy, etc. ... are made usable. Evaluate the process parameters for the order or article over longer periods of time. ENSURE
TRACEABILITY Get to know more The digital tool accompanying card provides clarity. It allows all tool-related events, maintenance and repairs to be analyzed and tracked seamlessly. This means that the entire service life of the machine or tool is documented and can be traced exactly. ANALYZE AND
TRACK SEAMLESSLY Get to know more With seamlessly documented container management, you ensure transparency, fast throughput times and the provision of meaningful information on products and batches in real time. FIND CONTAINERS
SMARTER Get to know more Monitor current production continuously and automatically. When a predefined event is reached a message is automatically displayed on the machine terminal, prompting the operator to carry out production tests or checks. RELIABLY CHECK
PRODUCTION Get to know more Exchange information digitally. Without having to leave the workplace, decisions made, important information or even last-minute changes can be communicated quickly and provide an enormous time advantage. FACILITATE
COMMUNICATION Get to know more The bidirectional exchange enables every department to work reliably on the basis of the same data and information. FROM THE ERP TO
THE SHOPFLOOR
AND BACK Knowledge Base Digital lifecycle card Plan more efficiently Reportings Shopfloor monitoring dashboards Automatisiert erfassen Save valuable energy Wartung vereinfachen Optimize processes Rückverfolgbarkeit Retrieve information via QR code Facilitate communication Datenaustausch zwischen ERP und Shopfloor Ersatzteile smart verwalten Automatisierte Produktionskontrollen Manage orders easily with EMC Order Management EMC Team Planner

Over 3,500 Connected Machines: Your Success Is Our Track Record

For 30 years, we have been guiding metal forming and wire processing companies on their path to the digital factory. With this deep industry experience, we ensure that your digitalization projects are executed pragmatically and with pinpoint precision.

Our MES Software EMC is the leading MES system for your industry. The trust of our customers speaks for itself on the shop floor: more than 3,500 machines have already been successfully connected to our MES Software EMC.

References of iT Engineering Manufacturing Solutions
References of iT Engineering Manufacturing Solutions
Lesjöfors Logo
Velleuer Logo
Kämper Logo
Referenz Baumann
Referenz Fischer Reinach
Referenz Eibach
Referenz Hapema
Referenz ISRI
Referenz VDF Federn
Referenz Ziller
Referenz Vitesco
Referenz Kreutzer
Referenz Springtec Group
Referenz Kölle
Referenz Drahtwerk Waidhaus
Referenz Blanke
Referenz Subtil Group
Referenz Dietz
Referenz Gebr. Schmidt
Referenz Vogt Umformtechnik
Referenz Joos
Referenz Power-Cast
Referenz BKM
Referenz Vitz Federn
Referenz Reiber
Referenz Faustenhammer

At the Heart of Production: Our Latest News

iT Engineering Manufacturing Solutions GmbH
Jusistraße 4
D-72124 Pliezhausen
Phone: +49 (0) 7127 9231-10
Email: info@ite-ms.de

iT Engineering
Manufacturing Solutions GmbH
Jusistraße 4
D-72124 Pliezhausen
Phone: +49 (0) 7127 9231-10
Email: info@ite-ms.de

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